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Industrial 100 TR Air Cooled Water Chiller for Injection Molding Machine
Description :
During the process of making plastic product, an air cooled water chiller cools the hot plastic that is injected to shorten the cycle time and improve quality and productivity. It is very important to choose one complete cooling system for plastic processing industry.
This series Screw Type Air Cooled Water Chiller can be applied to one big plastic injection machine or several injection machines at the same time, with one large water tank outside to be cooled by the chiller, the consistent and reliable supply of the proper temperature to the process which means less scrap, more quality products.
Water Chiller General Introduction
Outlet water temeprature: +7 C° to 30C°
Power Supply: 3PH-380V-50Hz, or based on user local need.
Refrigerant: R22 / R407c / R134a / R404a .
Chiller Cooling Capacity: 20 ton ~ 150 tons
Semi-hermetic screw type compressor
Air-cooled type condenser
Closed loop shell and tube evaporator
No need to install a cooling tower
MGREENBELT Water Chiller Description
Industrial 100 TR Air Cooled Water Chiller for Injection Molding Machine
As a leading air cooled screw chiller supplier, MGREENBELT Chiller provides a complete range of air-cooled screw chiller from MG-CS series, with cooling capacity from 50Ton to 580Ton/130KW to 1950KW and the chiller temperature control range is +30ºC to -30ºC.
Besides the standard air-cooled screw chiller control temperature of 7ºC to 30ºC, TopChiller also has air-cooled glycol screw chiller control temperature below zero from 0ºC to -30ºC
Hanbell / Bitze/Fusheng Compressor
New screw type compressor with 20%-30% higher in efficiency.
Cooling capacity control available at four steps (100%-75%-50%-25%), three steps (100%-66%-33%) or no steps control system.
High efficiency, low noise and vibration, easy to install.
Environmental protection refrigerant R134a, R407c available.
Heat exchanger
Shell and tube evaporator, high efficiency and cleanable(plat type available on request.
Aluminum fin type condenser with adequate heat exchanging surface.
Refrigeration solenoid valve, to protect compressor when stop.
Refrigerant sight glass, to further monitor the refrigerant status in the system, so to check the unit running status.
Microcomputer Control System Or PLC Control System
The intelligent control system of microcomputer is precisely controlled, Simple operation, intelligent start and stop, Precision temperature control within 5 to 45 degrees of arbitrary adjustment, LCD display, all kinds of faults at a glance, Monitor ingends in real time, Multiple protection features, The Chinese and English interface sits to switch, To meet the needs of different users, Easy to operate.
Schneide Electrical Systems
Protection system built-in compressor superload protector, circulating water pump superload, system high and low pressure protector, compressor start electronic time delay, German SIEMENS electronic products, with a sound electrical protection system.
Each air cooled screw chiller designed from MGREENBELT has the following features:
Industrial 100 TR Air Cooled Water Chiller for Injection Molding Machine
Water temperature range 5ºC to 35ºC.
Bitze semi-hermetic screw compressor.
4 grade capacity control, 25%-50%-75%-100%.
Shell and tube evaporator, high efficiency and cleanable(plat type available on request).
Aluminum fin type condenser with adequate heat exchanging surface.
Refrigeration solenoid valve, to protect compressor when stop.
Refrigerant sight glass, to further monitor the refrigerant status in the system, so to check the unit running status.
Siemens PLC control, overall monitoring of unit running status.
Axial fan motor, with independent motor support bracket.
Multi-protection devices to make sure the chiller and the equipment running safety.
Schneier electrical components.
Danfos/Emerson thermal components.
Unit Safety Protection
Compressor internal protection
Over current protection
High/low pressure protection
High discharge temperature alarm
Over temperature protection
Flow switch
Phase sequence/phase missing protection
Anti freezing protection
Specification for air cooled water chillers
| Air Cooled Screw Water Chiller( Single Compressor) | ||||||||||
| Model | MG-30CS | MG-40CS | MG-50CS | MG-60CS | MG-80CS | MG-100CS | MG-120CS | MG-150CS | MG-180CS | |
| Cooling Capacity | Tons | 22.2 | 31.0 | 40.4 | 43.2 | 58.3 | 72.5 | 87.6 | 114.9 | 133.6 |
| Kcal/h | 67080 | 93740 | 122120 | 130720 | 176300 | 219300 | 264880 | 347440 | 404200 | |
| KW | 78 | 109 | 142 | 152 | 205 | 255 | 308 | 404 | 470 | |
| Power | 3PHASE-380V-50HZ | |||||||||
| Refrigerant | Type | R22 | ||||||||
| Control Type | Thermostatic expansion valve | |||||||||
| Compressor | Type | semi-closed screw type | ||||||||
| Power(kw) | 28 | 38 | 47 | 52 | 68 | 83 | 97 | 124 | 146 | |
| Start mode | Y-△ | |||||||||
| Capacity range | 25%-50%-75%-100% | |||||||||
| Evaporator | Type | Shell and tube type | ||||||||
| Flow(m³/h) | 13 | 19 | 24 | 26 | 35 | 44 | 53 | 69 | 81 | |
| Inlet/outlet | DN65 | DN65 | DN80 | DN80 | DN80 | DN80 | DN80 | DN100 | DN100 | |
| Condenser | Type | V type Finned Copper tube with Low noise air fans | ||||||||
| Air Flow(m³/h) | 27000 | 40000 | 50000 | 60000 | 80000 | 100000 | 120000 | 150000 | 180000 | |
| Dimension | L(mm) | 2350 | 3200 | 3200 | 3300 | 3300 | 4400 | 3850 | 4750 | 5850 |
| W(mm) | 1450 | 1450 | 1450 | 2300 | 2300 | 2300 | 2200 | 2200 | 2200 | |
| H(mm) | 2150 | 2150 | 2150 | 2400 | 2400 | 2400 | 2350 | 2450 | 2450 | |
| Weight | kg | 1800 | 1900 | 2300 | 2480 | 3200 | 3800 | 3300 | 4000 | 5000 |
| Air Cooled Screw Chiller Series( Twin System) | |||||||
| Model | MG-60CS | MG-80CS | MG-100CS | MG-120CS | MG-160CS | MG-200CS | |
| Cooling Capacity | Tons | 44.4 | 62 | 81 | 86.7 | 116.3 | 144.7 |
| Kcal/h | 134160 | 187480 | 245100 | 262300 | 351740 | 437740 | |
| KW | 156 | 218 | 285 | 305 | 409 | 509 | |
| Power supply | 3PH-380V-50HZ | ||||||
| Refrigerant | Type | R22 | |||||
| Control | Thermostatic expansion valve | ||||||
| Compressor | Type | Semi-hermetic | |||||
| Power(kw) | 56 | 75 | 94 | 103 | 135 | 166 | |
| Start | Y-△ | ||||||
| Capacity control | 25%-50%-75%-100% | ||||||
| Evaporator | Type | Shell and tube | |||||
| Water flow(m³/h) | 27 | 37 | 49 | 52 | 70 | 87 | |
| Dia.of inlet/outlet | DN80 | DN80 | DN100 | DN100 | DN100 | DN125 | |
| Condenser | Type | Inner screw red copper tube covered in aluminum fins | |||||
| Air cooling flow(m³/h) | 60000 | 80000 | 100000 | 120000 | 160000 | 200000 | |
| Protection System | Compressor overheat protection, high/low pressure protection,phase missing/sequence protection,flow rate protection, anti-frozen protection. | ||||||
| Dimension | L | 3300 | 3300 | 4400 | 5200 | 6600 | 8800 |
| W | 2300 | 2300 | 2300 | 2300 | 2300 | 2300 | |
| H | 2400 | 2400 | 2400 | 2500 | 2500 | 2500 | |
| Weight(kg) | 2480 | 3200 | 3800 | 5250 | 6200 | 7800 | |
Application Industry
Industrial 100 TR Air Cooled Water Chiller for Injection Molding Machine
Air cooled screw chillers are also widely used in plastic processing and plastic machinery including: plastic injection molding, plastic extruders and extrusion line, blowing molding machine.
It can precisely control the exactly temperature , which requested by the modernized machinery production, and greatly improved the production efficiency and product quality. MGREENBELT Industrial chiller is a good partner for the modernized industry , which feather as easy to operate with reasonable design, high quality and complete range of specifications.
MGREENBELT Our Company
Mgreenbelt Chillers has an outstanding long history for providing cooling solutions to the plastic injection cooling Industry. From 2.85 to 2015KW cooling capacity, we provide specific solution to satisfy variety of requirements. When your system requires cooling, we have the solution.
We are a quality cooperative partner in business,and also are the long term friendship relation,so please do keep in touch with us,even though you have make the order or will make the order,thanks.
Service Team
A. 14 Months warranty and life time technical maintenance offered.
B. All extra parts for the machine can be purchased with agent price from Mgreenbelt
C. 24 Hours working phone call/Email/Skype/MSN/Wechat/Whatsapp/Trade manager online to support.
D. Professional technical team and sales person give you regarding troubleshooting procedures via Internet and Phone any time when needed.
E. Free and Professional Training at our Factory under the relaxed condition
FAQ
Q:How to choose a right chiller model?
A:Please make sure the details as follow:
When you send the inquiry to us, pls kindly send it with below technical information.
1)water chiller type: Air cooled or water cooled
2)Cooling capacity: _____ Kcal/hr or _____KW
3)Refrigerant: R22 or others friendly R410A, R407C
4) Voltages and Frequency : ______V/PH/HZ
Q: How to quote a accurate solution for you?
A: After make sure the cooling capacity,please inform us:
1.What's the power supply need? Phase/Voltage/Frequency.
2.What's the refrigerant need? R22/R407C/R410A/R134A and etc.
Application industry chillers
If this water chiller not suitable for your working need, we have different chiller series, please choose it as follows.
-Commercial Water Cooled Chiller
-Scroll type water cooled water chiller
-Screw type water cooled water chiller
-Flooded type water cooled water chiller
-Commercial Air Cooled Chiller
-Scroll type air cooled water chiller
-Screw type air cooled water chiller
-Industrial Chiller
-Air cooled industrial chiller
-Water cooled industrial chiller
-Glycol chiller
As a professional industrial chiller manufactuer and solution provider , we can supply kinds of chillers to meet your different cooling requirement, if the chillers above is not workable for you, please feel free send needs to us directly.
MGREENBELT Contact Person: Libra Zhang
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